Design Capabilities

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    Discovery Aviation believes that its key strength lies in its assembly of highly-experienced and successful leadership team bringing together knowledge and insight from many diverse industries.
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    Based in Florida's Space Coast, Discovery Aviation, Inc. designs and manufactures general aviation aircraft and is the FAA Type 23 Certificate holder for the IFR Certified XL-2.
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    The Clean Room contains a Positive Pressure Room that is maintained between 65 and 75 degrees F with less than 60% relative humidity at all times.
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    The company has the capability for a Full Range of Tests, including Chemical, Mechanical, Full-Scale and Sub-Component.

Discovery Composites offers a full range of services including design capabilities, prototyping, testing, and tooling for any size lot, large or small.

Our company services include:

  • Turn-key design and certification solutions for metallic and composite aerospace structures
  • Turn-key manufacturing and process specification solutions for metallic and composite manufacturing facilities
  • Design primary, secondary and tertiary structures to meet customer supplied loads
  • Complete the conceptual design of manned or unmanned aircraft to meet customer defined mission requirements
  • Complete composite piece part and assembly drawings
  • Generate structural test plans

  • Generate structural test reports
  • Execute static strength and fatigue tests
  • Complete composite piece part and assembly tooling drawings
  • Derive aerodynamic and inertial loads for structural analysis
  • Perform static and fatigue structural analysis of components by hand or FEA
  • Provide MRB and repair instructions for metallic and composite components
  • Project manage aircraft engineering and certification programs from blank sheet to certification and serial production.

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Contact Us

Disovery Aviation, Inc.
100 Aerospace Drive, Unit 4
Melbourne, FL 32901 USA

View Our Facilities

Our facility at Melbourne International Airport

About Discovery Composites

Discovery Composites, a division of Discovery Aviation, is a proven leader in the design and manufacture of aviation carbon fiber structures.

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